With the rapid development of the times, new materials, new structures, and new technologies have been born one after another, which has contributed to the development of power electronics technology. In particular, power electronic technology is undergoing rapid changes in devices, converter circuits, control technology, etc. From single function to multi-function, from simple operation to parallel processing of complex operations, power electronic devices are continuously miniaturized and integrated. The area heat generation is amazing, so higher requirements are put forward on the performance of the heat sink. Therefore, the research and development of heat dissipation methods for power electronic devices has become an indispensable key link.
1. How to choose radiation method?
Common cooling methods are: active cooling and passive cooling;
Active heat dissipation: external force promotes fluid circulation to take away heat.
Heat dissipation methods include: air cooling, water cooling, heat pipe, heat pipe + air cooling, water cooling, and efficient heat dissipation coating.
Passive heat dissipation: It uses physics itself to circulate heat naturally through heat conduction, heat transfer, and heat radiation.
2. Comparison of common radiators
Cooling method
Comparison item
|
Aluminum (copper) profile radiator
|
Heat pipe radiator
|
Water-cooled radiator
|
Thermal resistance, heat dissipation capacity
|
Poor, the minimum thermal resistance is 0.01℃/W under 6m/s wind speed
|
Very strong, up to 0.01℃/W under 6m/s wind speed
|
Very strong, thermal resistance can reach 0.01℃/W
|
Material weight
|
Bulk, thermal resistance 0.03℃/W product up to 12kg
|
Lighter, more than 50% lighter than the profile under the same weight
|
Water pumps& water treatment equipments required
|
Relationship with the whole machine structure and thermal design
|
The whole machine is heavy and bulky
|
The structure is flexible, which is conducive to the optimization of the whole machine structure and thermal design
|
The whole must be equipped with a water treatment device, which is not convenient to use
|
Cost performance
|
poor
|
superior
|
Large investment
|
3. Choose the suitable radiator
1. Factors to be considered:
① Thermal power consumption: depends on the power device thermal loss selection;
② External dimensions: depends on the power structure design;
③ Use environment: storage conditions of the whole equipment, indoor and outdoor; whether the environment is clean or bad;
④ Cost performance: aluminum profile
⑤ Follow-up maintenance: mainly involves the maintenance of the fan; water cooling requires regular maintenance of the water cooling device, pump, and water;
2. Selection scheme
Types
|
Profile radiator
|
Heat pipe radiator
|
Water cooling
|
Product
|
Aluminum radiator
|
Copper profile radiator
|
Profile loop radiator
|
Aluminum plate
|
Copper substrate
|
Water-cooled plate
|
Water-cooled device
|
Scope of application
|
Low power consumption
|
Low power consumption
|
Large power range
|
Low power consumption
|
High power consumption
|
Low power consumption
|
High power consumption
|
Cost performance
|
general
|
low
|
Higher
|
high
|
Higher
|
Higher
|
low
|
Size
|
Size can be customized
|
Not recommended
|
requested
|
custom made
|
custom made
|
custom made
|
custom made
|
Cooling method
|
Forced air cooling
|
------
|
Choose air cooling
|
Choose air cooling
|
Choose air cooling
|
Choose air cooling
|
-------
|